Tag Archives: Mini repair

Best Mini Front Brake Conversion?

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When upgrading the front brakes on a classic Mini, the goal is typically to improve stopping power and overall braking performance. Several conversion kits and upgrade options are available that range from simple bolt-on solutions to more complex systems. Here’s a breakdown of some of the best front brake conversion options for classic Minis:

1. Cooper S 7.5″ Disc Brake Conversion

  • Best For: Owners looking for an authentic Mini upgrade.
  • Overview: The 7.5″ disc brakes were originally fitted to the Mini Cooper S and are regarded as one of the most popular and effective brake upgrades for Minis that originally came with drums.
  • Pros:
    • Classic and period-correct.
    • Significant improvement in braking over drum brakes.
    • Fits most 10″ wheels, keeping the traditional Mini look.
  • Cons:
    • Can be expensive if sourcing genuine parts.
    • Doesn’t provide the same performance as modern brake systems.

2. 7.9″ Vented Disc Conversion

  • Best For: Those looking for a balance between performance and wheel options.
  • Overview: A vented 7.9″ disc brake kit offers better cooling and reduced brake fade compared to solid discs. This is a great option for Minis used in spirited driving or track days.
  • Pros:
    • Vented discs offer improved cooling and reduced fade.
    • Better braking performance than the Cooper S 7.5″ system.
    • Can still fit many 10″ wheels (though check compatibility).
  • Cons:
    • May not fit all 10″ wheels, limiting aesthetic options.
    • Slightly more expensive than 7.5″ systems.

3. 8.4″ Disc Brake Conversion

  • Best For: Maximum braking performance for 12″ or 13″ wheels.
  • Overview: The 8.4″ disc conversion was standard on later Minis with 12″ wheels. This setup provides excellent stopping power and is a great upgrade for performance-oriented builds.
  • Pros:
    • Substantial increase in braking performance.
    • Ideal for Minis running larger wheels (12″ or 13″).
    • Widely available and relatively affordable.
  • Cons:
    • Requires at least 12″ wheels, so not compatible with the original 10″ wheels.
    • Heavier and larger than earlier setups, which may affect the handling slightly.

4. 4-Pot Caliper Brake Conversion Kits (Mini Sport, Mini Spares)

  • Best For: High-performance or track-day Minis.
  • Overview: 4-pot caliper kits increase clamping force and heat dissipation, making them ideal for high-performance applications. Many manufacturers, such as Mini Sport and Mini Spares, offer kits that work with 7.5″, 7.9″, or 8.4″ discs.
  • Pros:
    • Improved braking power due to increased clamping force.
    • Multiple options for disc sizes (7.5″, 7.9″, 8.4″).
    • Lighter aluminum calipers are often available, reducing unsprung weight.
  • Cons:
    • More expensive than standard disc conversions.
    • May require additional modifications, like upgraded brake lines and master cylinders.

5. KAD 6-Pot Caliper Kit

  • Best For: Extreme performance builds and track cars.
  • Overview: KAD (Keith Adams Developments) produces a 6-pot caliper kit that is designed for maximum braking power. This is a top-of-the-line option for serious Mini enthusiasts.
  • Pros:
    • Maximum braking performance.
    • Lighter calipers help reduce unsprung weight.
    • Available for different disc sizes.
  • Cons:
    • Very expensive compared to other options.
    • Overkill for most street applications.
    • Requires larger wheels for clearance.

6. Drum-to-Disc Conversion Kits

  • Best For: Owners of classic Minis that still have drum brakes.
  • Overview: Many Minis came with drum brakes, which are significantly inferior to disc brakes. A drum-to-disc conversion kit typically includes all necessary components, including discs, calipers, hubs, and more.
  • Pros:
    • Dramatic improvement in braking performance over drums.
    • Available in different sizes depending on wheel preferences (7.5″, 7.9″, 8.4″).
    • Bolt-on kits simplify the conversion process.
  • Cons:
    • Price can vary depending on kit quality and size.
    • Larger disc conversions may require wheel upgrades.

Which One to Choose?

  • For originality and daily driving: The 7.5″ Cooper S kit is the most period-correct and fits 10″ wheels.
  • For a balance of performance and looks: The 7.9″ vented kit provides modern braking performance while allowing for some 10″ wheel options.
  • For maximum braking power: The 8.4″ kit or 4-pot caliper kits are great for cars running larger wheels and looking for excellent stopping power.

If you’re building a track car or high-performance Mini, consider the KAD 4-pot or 6-pot kits for top-level performance.